Remove risk at the design stage to reduce project timescales by up to 50%
Optimise part Design for Manufacture to minimise investment and timescales
Minimise part defects with robust part engineering
Develop clear component specifications which can be shared with all partners to ensure ease of manufacture
Understand part quality and remove issues such as sink marks and poor weld lines before cutting metal
Optimise mould functions like gating, cooling and ejection
Define the correct clamp force, filling pressures and shot requirements of the moulding equipment
Calculate optimium gate sizes and predicted cycle times
Provided with clear and concise reporting
Mould Validation & Troubleshooting
Overview of Services
Design for Manufacture Reviews
Flow Simulation
Tooling Reviews & Project Management
Developing and managing all tooling specifications from design through to approval of the mould
Reviewing and overseeing the mould design and manufacturing process
Developing concepts for complex tooling solutions such as 2K, Optical, IML & IMD technologies
Reducing current cycle times by 20% on average using a structured approach
Process development & optimisation from FOT to production approval. Developing robust moulding processes with clearly defined and tested Process Windows
Delivering complete documenation related to the validation of complex medical and technical components & processes
World Class Plastics
World Class systems to fully manage the development and production of plastic products
From benchmarking of current systems to delivery of complete business processes including supporting documentation. Covering from design through validation and production to after-market support
Training is customised to suit the needs of the business and ensure maximum learnings and benefits
Structured training programs from Introductory, Intermediate and Advanced levels tailored to suit the customer needs
Training modules on part design, materials, tooling and processing technologies for management level, quality, design and hands-on engineering roles.
Training & Skills Development
System Moulding Software
Structured approach to manage mould development from DFM through first testing, process optimisation and into production
Create a fully defined, robust moulding process including Process Window studies and documenting of OQ runs
Make fact based, documented decisions
A secure multi-lingual application used across the world with a range of injection moulding technologies